Industrial cooling done right

Factory HVAC in Al Owaija

In Al Owaija east of Jeddah, metal, automotive, paint and chemical factories concentrate in large buildings with high ceilings and intense thermal loads. The cooling and ventilation system needs high power and control to handle vapours, dust and harsh heat from multiple heavy processes.

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  • Industrial ventilation
  • SMACNA ducting
  • Shift-planned maintenance

Clients We're Proud to Serve

Organisations and companies that trusted Alrabih with their projects.

  • Saudi Aramco
  • Ministry of Energy
  • Royal Saudi Land Forces
  • Royal Saudi Naval Forces
  • Al Baik
  • Centro Hotels by Rotana
  • King Abdullah Economic City
  • First Mills
  • Juffali
  • eXtra
  • Dr. Soliman Fakeeh Medical Center
  • Alesayi Motors
  • Abu Zaid
  • Water Desalination
  • Attieh Steel
  • SSCO
  • Creet
  • Emad Rizq
  • Alfaneyah
  • Rawat Alam Al Tasmeem
  • IBI Magix Arabia — Construction Services
  • Midtown for Construction
  • Petra Engineering Industries Co.
  • Hyrmas
  • Batterjee Medical College
  • Advanced Horizons Contracting Company
  • D.Metals
  • Benchbox — Masters of Space
  • Sadafco
  • Umm Al-Qura University
  • Saudi Arabian Drug Store (SADS)
  • Foamco
  • Ahmad A. R. Bin Afif Industries Co. (Sandwich Panel Factory)
  • Namariq
  • ALS

When does a factory need a specialist system?

  1. 1

    Machine heat exhausting the workers

    Compressors, motors and furnaces push out steady heat that scattered split units cannot handle. We assess every heat source on site and design a system that removes that heat and delivers cooled air precisely where people work.

  2. 2

    A high roof that traps hot air

    Hot air rises and collects under the roof while workers suffer at floor level. Evaporator positions, airflow angles and unit sizing all depend on the ceiling height and building shape, and the site survey decides each of these.

  3. 3

    Production dust destroying equipment

    In wood, metal and plastic factories, coarse dust enters units and damages compressors and coils. We select equipment suited to industrial environments and design air paths that separate cooling air from contaminated process air wherever possible.

Who it's for

  • Building a new factory that needs HVAC

    We join at design stage to fix unit positions, duct routes and extraction before the roof is cast and machines are installed, so the system is built into the structure from the start.

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  • Existing factory where heat is hurting output

    We visit during live production, measure heat at its sources, and design additions or replacements that fix the problem without a long shutdown of your lines.

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What the system covers

  • Survey of heat and process
  • Cooling, ventilation and extraction design
  • Round and rectangular duct fabrication
  • Unit installation, connections, plenums
  • Maintenance around shift patterns
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How we work

How we work

  1. 1

    Industrial site survey

    Our team visits the factory during operation to measure actual heat from machines, map worker zones and critical processes, record ceiling heights and identify possible duct routes.

  2. 2

    System design

    We design central plant, distributed units or a combination to suit the factory, and fix the positions of extraction and ventilation units, duct sizes and damper locations before you approve the work.

  3. 3

    Fabrication and installation

    We fabricate duct in our own workshop from G90 galvanised or aluminium sheet to SMACNA standards, run Mueller copper in runs of up to 30 metres without welded joints, mount units and insulate pipework with Armaflex and Kimmco materials.

  4. 4

    Commissioning and scheduled maintenance

    We commission the system, check airflow distribution, refrigerant pressure and damper balance, then set up a preventive and corrective maintenance contract timed to fit around your production shifts.

Designed system or random units?

AlrabihThe usual way
Heat analysisMeasured during live operationVisual guess only
DuctingG90 sheet to SMACNA standardsOff-the-shelf, unsized duct
ExtractionDesigned with the coolingStandalone fans, uncoordinated
MaintenanceScheduled around shiftsOnly when it breaks
Copper runsMueller, no welds, 30 metresMultiple welded joints

Everything your AC needs, from one team

From system design and duct fabrication to installation, commissioning and maintenance.

Some of our work

Ductwork, rooftop units and diffusers, from work we've completed in Jeddah.

  • Galvanized rectangular duct trunk with branch takeoffs and round diffusers, hung from a black ceiling, a Carrier unit visible behind — interior finishing stage.
  • Round diffusers and a spiral duct trunk in a tiled stairwell service shaft.
  • Rooftop ductwork and an exhaust fan, with Jeddah buildings in the background.
  • Rooftop packaged AC units with rectangular duct transitions, city buildings behind.
  • Insulated rooftop duct run beside a packaged unit, a warehouse roof in the background.
  • A grid of round diffusers in an open-plan office ceiling, mid-construction.
  • An insulated rooftop duct elbow, against a mountainous backdrop.
  • Large insulated ductwork running along a factory ceiling, with workers visible below.
  • A yellow round diffuser mid-installation, with spiral duct and a suspended ceiling grid.
  • Duct insulation wrap in progress on a construction site, bare duct still exposed.
  • A black-painted duct trunk with round diffusers and track lighting, in a finished retail interior.
  • An indoor AHU unit connected to round ductwork in a mechanical plant room, exposed concrete ceiling.
Similar project? Send us the details

Customer reviews

What our customers say

4.8

From 10 Google reviews

  • Muhammadramzan 2641

    “MashaaAllah. Services are so good. Behaviour and kindness 100/100. Prices are less then Market. Fully recommended”

  • shahzeb armani

    “Wow. Prices are so comfortable. Outstanding services. People are so talented and nice”

  • Tawfik AlyawerLocal Guide

    “U can find all u need for air conditioning”

Read every review on Google

Your satisfaction matters to us! If you had a great experience with us, we'd love a 5-star rating and a kind review.

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Service areas

We come to you anywhere in Jeddah

From Al Shiraa and Al Yaqout in the north to Al Thaghr and Al Quraiyat in the south, with our base in Al Aziziyah.

Map of Jeddah by sector, with Alrabih's base in Al Aziziyah
Don't see your district?Message us. We most likely cover it.

What sets this district apart

Al Owaija's factories are diverse in production type and pollutants; some generate paint and solvent vapours, others work with heavy metals using furnaces and rolling mills, and some produce vehicles with heat-treatment ovens. This diversity means the cooling system must be multifunctional and flexible, handling heavy vapours, metal dust and intense heat simultaneously. Filters face high strain and precise maintenance and regular cleaning are essential.

Al Owaija is in Jeddah's north-east sector, a zone of diverse metal, automotive, paint and chemical factories.

Most Al Owaija factories use powerful central cooling with specialised vapour-treatment units, and need at least fortnightly cleaning due to pollutant diversity.

The AC setup in Al Owaija

  1. 1

    Strong central cooling with advanced vapour treatment

    Powerful compressors and specialised units for treating multiple vapours ensure high efficiency and protect the system from heavy pollutants.

  2. 2

    Multi-stage filters and metal and vapour separators

    Separators capture heavy dust and vapours before filters, while the filters themselves are strong and specialised to catch multiple fine pollutants.

  3. 3

    Insulated ducts protected from pollutants

    Ducts are thermally insulated with special protective coatings against vapours, moisture and metal dust.

Before the visit

Before our visit in Al Owaija

  1. 1

    Describe pollutant types and processes in full detail

    Tell us in detail about paint types, vapours, metals, heat processes and main production machinery.

  2. 2

    Identify main heat and pollutant source locations

    Send a map or photos showing furnace locations, heat-treatment areas, paint lines and other vapour sources.

  3. 3

    Coordinate repeated maintenance schedule

    Agree with us on a fortnightly maintenance schedule at minimum to clean filters and separators efficiently, with training for your team on proper procedures.

More districts for Factory HVAC

Other services in Al Owaija

FAQ

Questions about Factory HVAC

Can you cool just the worker zones without cooling the whole factory?

Yes, and we do it often. We design spot cooling for workstations or worker walkways using independent units or directed duct runs, rather than trying to cool the entire building volume. The right approach depends on the site and the process, and the survey decides it.

How do you handle heavy industrial dust in Jeddah?

We select units with a protection rating suited to the industrial environment and route airflow away from dust sources where the layout allows. In scheduled maintenance we inspect and clean coils, compressors and filters before deposits build up and affect unit performance.

Do you fabricate the large ducts a factory needs?

Yes, in our own workshop we fabricate round and rectangular duct to any size the design calls for, from G90 galvanised or aluminium sheet to SMACNA standards, including plenums, transitions and dampers needed to control air distribution.

Can you do maintenance between production shifts?

Yes, when we set up the preventive maintenance contract we agree times that fit your production schedule, whether between shifts or on rest days. The aim is that production lines are never stopped because of maintenance work.

What is the difference between process ventilation and worker-zone air conditioning?

Process ventilation targets heat and fumes produced by machinery and production lines, using exhaust fans and calculated fresh-air inlets sized to the heat load at each source. Worker-zone air conditioning aims to maintain a tolerable temperature at floor level without cooling the full volume of the building. A site survey of each factory decides which approach fits each area.

My factory produces paint fumes, metal dust and intense heat, can one cooling system handle all this?

Yes, but the system must be specialised and flexible. We recommend a powerful central cooling system with multiple vapour-treatment units and strong metal dust and dust separators, designed to handle multiple pollutants with high efficiency.

Paint fumes affect the cooler's performance, how do we solve this?

We install specialised vapour-treatment units before the compressor, with strong mist separators that block heavy vapours from reaching it. Specialised filters and fortnightly cleaning maintain high system performance.

Metal dust is very heavy, do we need special filters?

Yes, we use heavy industrial multi-stage filters and strong metal dust separators that capture heavy dust before it reaches the main filters. Fortnightly cleaning at minimum is essential.

Heat from furnaces and heat treatment is extreme at times, how do we manage it?

We design a very powerful cooling system with heavy industrial compressors, and monitor ambient temperatures precisely. We may add supplementary water-cooling units or powerful distribution fans to boost cooling capacity during peak heat hours.

The Jeddah corniche in cool weather

Start with a factory survey

WhatsApp us the factory type, its approximate size and district, or call us, and we will arrange a site visit Saturday to Thursday.

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